Horizontal Flaskless Moulding Machine

Description:

Horizontal moulding line is mainly composed of horizontal flaskless moulding machine and automatic moulding line. With green sand treatment system, automatic pouring machine, dust removal system to form clay sand horizontal casting production line. At present, it is widely used in the metal casting industry, realizing the replacement of manual work by mechanical automation, integrating the functions of automatic feeding, grinding sand, dust removal, recycling of auxiliary materials, product sorting and processing, etc., and the overall process structure design and layout are scientific and advanced; The high degree of automation greatly saves manpower and solves the difficulty of casting labor, and the traditional operation is more than 3 times the existing line automation labor; Strong production capacity, more than 6 times the efficiency of traditional operations; Designed constant temperature automatic casting, unified casting process, to ensure the quality of products; Non-standard parts design and production is reasonable and perfect, no air leakage phenomenon, no dust emission, protect the workshop site working environment, in line with the international atmospheric environmental protection policy.

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PRODUCT DETAILS

Machine characteristics:

（1）According to the casting structure, it can be divided into SC series side sand shooting model and SX series up and down sand shooting model, which can achieve 1-4 stations at the same time.

（2）Horizontal parting, no sand box, automatic, continuous and efficient, hydraulic compaction moulding, suitable for the mass production of small and medium-sized castings with core and no core in various industries.

（3）The machine has an intelligent human-computer interaction interface and PLC control system, which can adjust and set various technical parameters of the machine on the computer screen, and the faults and problems of the machine will be displayed on the touch screen.

（4）The extrusion sand mold is full without defect, the thickness of the sand mold can be adjusted, the mold closing precision is high, and the station is convenient to fill the coated sand core.

（5）Moulding line adopts imitation machines control, the use of PLC, bit sensor components, pressure sensor components, liquid crystal display and other international first-class brand advanced components, to achieve the automatic and stable operation of the process and dynamic input of the animation monitor, fault inquiry and alarm functions. Remote control is possible. Compared with similar modeling lines, it has obvious progress and advantages in automation control, mechatronic integration level, equipment operation reliability, component wear resistance, synchronous output of the box, pile core, synchronous cooling, automatic sand addition and other complete sets of functions, standardization level and maintainability.

（6）High productivity, high dimensional accuracy of castings, low noise, low labor intensity, simple assembly line, less auxiliary machinesry, small footprint, low process and construction investment, energy saving, is the most advanced and efficient tide moulding sand moulding line.

SPECIFICATIONS

SX series up and down shooting horizontal flaskless moulding machine
Model	SX-4555	SX-5555	SX-5565	SX-6565	SX-6070
Sand mold size (mm) (Length × wide)	450×550	550×550	550×650	650×650	600×700
Sand mold height (mm) (Upper mold+lower mold)	125-300 125-250	125-300 125-250	125-300 125-250	125-300 125-250	125-300 125-250
Moulding method	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction
Molding speed (molds/h) (No sand core)	130	130	120	120	120
Surface pressure (kg/cm²)	4-10 adjustable	4-10 adjustable	4-10 adjustable	4-10 adjustable	4-10 adjustable
Driving method	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors
Power consumption (kw/h)	22	22	22	22	22
Compressed air consumption (m³/mold)	1.5	1.5	2.0	2.7	2.7
Working air pressure (Mpa)	0.5-0.62	0.5-0.62	0.5-0.62	0.5-0.62	0.5-0.62
Sand mold weight (kg)	80-175	95-230	115-250	135-295	135-300

SX series heavy up and down shooting horizontal flaskless moulding machine
Model	SX-7575	SX-7585	SX-8585	SX-80100	SX-80110	SX-100100
砂型尺寸（mm）（长×宽） Sand mold size (mm) (Length × wide)	750×750	750×850	850×850	800×1000	800×1100	1000×1000
砂型高度（mm）（上模+下模） Sand mold height (mm) (Upper mold+lower mold)	200-300 200-250	200-300 200-250	200-300 200-250	200-300 200-250	200-300 200-250	200-300 200-250
造型方法 Moulding method	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction	up and down shot sand and compaction
造型速度（型/小时）（不下芯） Molding speed (molds/h) (No sand core)	72-90	72-90	72-90	72-90	72-90	72-90
表面压力（kg/cm²） Surface pressure (kg/cm²)	4-10 adjustable	4-10 adjustable	4-10 adjustable	4-10 adjustable	4-10 adjustable	4-10 adjustable
驱动方式 Driving method	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors	Hydraulic and servo motors
电力消耗 (kw/h) Power consumption (kw/h)	22	22	22	22	22	22
压缩空气消耗量(m³/mold) Compressed air consumption (m³/mold)	3.0	3.5	4.0	5.0	5.0	5.5
工作空气压力（Mpa） Working air pressure (Mpa)	0.5-0.62	0.5-0.62	0.5-0.62	0.5-0.62	0.5-0.62	0.5-0.62
砂型重量（kg） Sand mold weight (kg)	300-417	344-441	390-536	432-594	475-654	540-742

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CUSTOMER REVIEWS

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Michael Johnson

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"The sand mixer from your company has significantly improved our production efficiency. The mixing uniformity and speed are outstanding, making it an indispensable part of our sand treatment line."

Billkin

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"We’ve been using your sand mixer for over a year now, and its durability and low maintenance have exceeded our expectations. It’s the perfect solution for our clay sand production."

Emma Lee

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"Your sand mixer’s advanced design and energy efficiency have helped us reduce costs while maintaining high-quality casting results. It's a great investment for automated foundry processes."

John Smith

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"The high precision and reliability of your sand mixer have made a noticeable difference in our core-making process. The intelligent control system is easy to use and enhances our overall workflow."

David

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"We’re impressed with the customization options offered with your sand mixer. It perfectly fits our specific production line requirements and has been running smoothly since installation."

horizontal flaskless moulding machine